Ø70 Mm Twin Screw Extruder Barrel with Optimized Thermal Management and Nitrided Steel 38CrMoAlA Construction

Product Description:

Why is thermal management challenging in Ø70 extruders?

As barrel diameter and output increase, thermal inertia becomes more significant. Uneven heating or cooling can lead to local degradation, torque fluctuations, and inconsistent product quality. This barrel applies optimized channel layout and segment design to improve temperature response and uniformity. ZHITIAN emphasizes thermal behavior observed under real production conditions.

How does improved thermal balance affect production?

Consistent temperature control stabilizes viscosity, torque, and pressure, allowing smoother operation and reducing unexpected shutdowns caused by overheating or cooling lag.

The Twin Screw Extruder Parts are precision-engineered components designed to meet the demanding requirements of medium to large-scale continuous production in various industries. These parts are essential twin screw extruder spare components that ensure optimal performance, durability, and efficiency in extrusion processes. Manufactured with a focus on quality and advanced technology, these spare parts for twin screw extruder are ideal for applications involving high-filler and abrasive compounding materials.

At the core of the Twin Screw Extruder Parts is the modular segmented barrel design, which allows for flexibility and customization to suit different processing needs. This barrel structure provides easy assembly and disassembly, facilitating maintenance and replacement without compromising the integrity of the extrusion process. The modular design also enables users to adapt the extruder setup quickly, optimizing production efficiency and reducing downtime.

The inner bore surface of the barrels is treated with advanced technologies such as nitriding, laser cladding, or an integral alloy liner, depending on specific application requirements. These surface treatment options significantly enhance the wear resistance performance of the barrels, making them highly suitable for handling abrasive and highly filled materials. The nitriding process hardens the surface of the base barrel material, creating a tough, wear-resistant layer that extends the service life of the twin screw extruder spare parts.

Laser cladding provides an even more robust surface by depositing a metallurgically bonded coating that resists wear and corrosion. For applications requiring the highest levels of durability, the integral alloy liner option offers a seamless, high-performance lining that protects the barrel from mechanical and chemical wear. These inner bore surface technologies ensure that the spare parts for twin screw extruder maintain their structural integrity and functionality under harsh processing conditions.

The base barrel material used in these twin screw extruder spare components is nitrided steel 38CrMoAlA, known for its excellent mechanical properties and resistance to wear and fatigue. This material choice contributes to the overall longevity and reliability of the extruder parts, enabling consistent performance in continuous production environments. The combination of high-quality base material and advanced surface treatments makes these spare parts an ideal solution for industries that demand precision and durability.

Designed specifically for high-filler and abrasive compounding applications, these twin screw extruder spare parts deliver outstanding wear resistance performance. The ability to withstand harsh materials and prolonged use without significant degradation helps minimize maintenance costs and production interruptions. This makes the Twin Screw Extruder Parts a cost-effective investment for manufacturers aiming to improve their extrusion processes.

Whether you are upgrading existing equipment or replacing worn components, these spare parts for twin screw extruder are engineered to fit seamlessly and perform reliably. Their robust construction and modular design ensure compatibility with a wide range of twin screw extruder models, providing versatility and ease of integration. By choosing these high-quality spare components, manufacturers can enhance their operational efficiency and product quality.

In summary, the Twin Screw Extruder Parts featuring a modular segmented barrel design, advanced inner bore surface technologies such as nitriding, laser cladding, or integral alloy liners, and constructed from nitrided steel 38CrMoAlA, offer superior wear resistance and durability. They are perfectly suited for medium to large-scale continuous production environments, particularly those involving challenging high-filler and abrasive compounding applications. These twin screw extruder spare components and spare parts for twin screw extruder are indispensable for maintaining optimal extrusion performance and extending equipment lifespan.

Features:

High-quality Twin Screw Extruder Parts designed for medium to large-scale continuous production

Screw Diameter: Ø70 mm Twin Screw Extruder, ensuring precise and efficient processing

Wear Resistance Performance tailored for high-filler and abrasive compounding applications

Advanced temperature control configuration featuring multi-zone independent heating and cooling channels

Optional corrosion-resistant alloy system available for enhanced corrosion resistance in aggressive formulations

Ideal as twin screw extruder replacement parts to maintain optimal machine performance

Reliable spare parts for twin screw extruder, ensuring durability and long service life

Comprehensive twin screw extrusion components compatible with various industrial applications

Technical Parameters:

Applications:

The Zhitian 70 Twin Screw Extruder Parts are essential components designed for medium to large-scale continuous production processes. Manufactured with high-quality nitrided steel 38CrMoAlA, these twin screw extruder spare components ensure durability and excellent performance under demanding industrial conditions. The modular segmented barrel design allows for easy customization and maintenance, making these spare parts for twin screw extruder highly adaptable to various production needs.

Typically applied in the processing of engineering plastics, masterbatch, compound, and functional materials, the Zhitian 70 model supports a wide range of manufacturing scenarios. These spare parts for twin screw extruder are ideal for manufacturers seeking precise and reliable components to maintain or upgrade their extruder systems. The screw diameter of Ø70 mm is optimized for efficient material mixing and extrusion, ensuring consistent product quality and operational stability.

In industries where continuous production is vital, such as plastic compounding and material engineering, the Zhitian twin screw extruder spare components play a crucial role in minimizing downtime and maximizing throughput. Their ISO:9001 certification guarantees adherence to international quality standards, providing confidence in product reliability and performance.

Packaging in sturdy wooden cases ensures safe delivery of these spare parts for twin screw extruder, with a supply capacity of 500 sets per month to meet varying customer demands. With a minimum order quantity of just one set and flexible payment terms via T/T, Zhitian offers timely quotations and delivery times ranging from 10 to 60 days, catering to both urgent and scheduled production requirements.

These twin screw extruder spare components are suitable for a broad spectrum of application occasions, including equipment maintenance, system upgrades, and new extruder installations. Their robust construction and modular design make them perfect for use in engineering plastics manufacturing plants, masterbatch production facilities, and compound material processing units needing reliable and efficient extruder parts.

Overall, the Zhitian 70 Twin Screw Extruder Parts provide a high-performance solution for industries relying on continuous extrusion processes, ensuring operational efficiency, product consistency, and long-term equipment reliability.

Customization:

Our Zhitian brand Twin Screw Extruder Parts, model number 70, are designed to meet the highest industry standards with ISO:9001 certification. We specialize in providing high-quality twin screw extrusion components tailored to your specific needs, ensuring optimal performance for your machinery.

We offer a minimum order quantity of just 1 set, with pricing available through timely quotation to suit your project requirements. Each set is carefully packaged in a durable wooden case to ensure safe delivery.

With a supply ability of 500 sets per month, we guarantee reliable availability and a delivery time ranging from 10 to 60 days. Payment terms are flexible with T/T options to facilitate smooth transactions.

Our spare parts for twin screw extruder feature advanced inner bore surface technology options including nitriding, laser cladding, and integral alloy liners, providing enhanced durability and performance. The base barrel material is made of nitrided steel 38CrMoAlA, ensuring strength and longevity.

The screw diameter is Ø70 mm, specifically designed for twin screw extruder spare components, complemented by a temperature control configuration that includes multi-zone independent heating and cooling channels for precise process management.

These parts are ideal for applications involving engineering plastics, masterbatch, compound, and functional materials, making them a perfect choice for diverse industrial extrusion needs.

Support and Services:

Our Twin Screw Extruder Parts are designed to deliver exceptional performance and durability for various extrusion applications. We provide comprehensive technical support to ensure optimal operation and maintenance of your equipment. Our experienced engineers are available to assist with part selection, installation guidance, and troubleshooting to minimize downtime and maximize productivity.

We offer a range of services including custom part manufacturing, replacement parts supply, and refurbishment of worn components to extend the life of your extruder. Additionally, we provide on-site support and training to help your team achieve efficient operation and maintenance practices.

All Twin Screw Extruder Parts are manufactured to meet stringent quality standards, ensuring compatibility and reliability. Our technical documentation and manuals are available to assist with proper assembly and usage, helping you maintain consistent product quality and process stability.

Partner with us for dependable Twin Screw Extruder Parts and expert technical services that support your manufacturing success.

Packing and Shipping:

Our Twin Screw Extruder Parts are carefully packaged to ensure maximum protection during transit. Each component is securely wrapped with anti-corrosion materials and cushioned with foam padding to prevent any damage. The parts are then placed in sturdy, custom-designed boxes that are clearly labeled for easy identification.

For shipping, we offer reliable and timely delivery options worldwide. All packages are handled with care and tracked throughout the shipping process to ensure they arrive safely and on schedule. Whether you need standard or expedited shipping, we provide flexible solutions to meet your requirements.

We prioritize customer satisfaction by maintaining strict quality control during packaging and partnering with trusted logistics providers. Rest assured, your Twin Screw Extruder Parts will reach you in perfect condition, ready for immediate use.

FAQ:

Q1: What brand manufactures the Twin Screw Extruder Parts?

A1: The Twin Screw Extruder Parts are manufactured by the brand Zhitian.

Q2: What is the model number of this Twin Screw Extruder Parts product?

A2: The model number of the Twin Screw Extruder Parts is 70.

Q3: Is the product certified?

A3: Yes, the Twin Screw Extruder Parts are certified with ISO:9001.

Q4: What is the minimum order quantity for the Twin Screw Extruder Parts?

A4: The minimum order quantity is 1 set.

Q5: How are the Twin Screw Extruder Parts packaged for delivery?

A5: The parts are packaged securely in a wooden case to ensure safe transportation.

Q6: What is the typical delivery time for an order?

A6: The delivery time ranges from 10 to 60 days depending on order quantity and specifications.

Q7: What payment terms are accepted for purchasing the Twin Screw Extruder Parts?

A7: Payment is accepted via T/T (Telegraphic Transfer).

Q8: What is the supply capacity for these parts?

A8: The supplier can provide up to 500 sets per month.

Q9: How can I get a price quotation for the Twin Screw Extruder Parts?

A9: Price is provided based on timely quotation; please contact the supplier directly for a current quote.