High Wear Resistance Alloy Twin Screw Extruder Parts with Straight Cooling Channel and Customized Design for Processing

Product Description:

The Twin Screw Extruder Parts are precision-engineered components designed to meet the demanding requirements of twin screw extrusion machinery. Manufactured from high-quality base alloys such as 38CrMoAlA, 45 Steel, Stainless Steel 304, or customized alloys, these parts ensure optimal performance, durability, and reliability in various industrial applications. The use of premium materials guarantees that each twin screw extrusion component withstands the rigorous conditions of continuous operation, providing enhanced resistance to wear, corrosion, and mechanical stress.

One of the distinguishing features of these twin screw extruder spare components is their nitriding treatment, specifically applicable to parts made from 38CrMoAlA alloy. The nitriding depth ranges from 0.4 to 0.7 millimeters, which significantly improves the surface hardness and wear resistance of the components. This surface enhancement contributes to maintaining the structural integrity and precision of the twin screw extrusion components, even under heavy-duty working conditions.

In terms of hardness, these twin screw extruder parts achieve a remarkable range of HRC 58 to 64. This high hardness level is critical for components subjected to continuous friction and mechanical load, ensuring minimal deformation and prolonged operational stability. The hardness, combined with the nitriding process, delivers exceptional wear resistance, effectively extending the service life of the parts and reducing the frequency of replacements or maintenance interventions.

The cooling system integrated into these twin screw extrusion components is engineered to optimize thermal management during the extrusion process. Options include a spiral self-through cooling channel, a straight cooling channel, or customized designs tailored to specific operational needs. This advanced cooling technology helps maintain optimal temperature control, preventing overheating and thermal degradation of the extruder parts. Efficient cooling contributes not only to the longevity of the twin screw extruder spare components but also to consistent extrusion quality and performance.

Service life expectation is a crucial consideration in the design and manufacture of twin screw extrusion components. These parts are developed with a long life design philosophy, incorporating enhanced heavy-duty features to withstand the stresses of continuous industrial use. The robust construction and superior material properties ensure that the components deliver reliable performance over extended periods, minimizing downtime and operational costs for manufacturers.

Whether used as replacement parts or integrated into new extrusion systems, these twin screw extruder spare components provide unmatched value through their precision, durability, and adaptability. The availability of customized alloy options and cooling system designs allows for tailored solutions that meet specific process requirements, enhancing the efficiency and output quality of twin screw extrusion machinery.

In summary, the Twin Screw Extruder Parts embody a combination of advanced material science, superior manufacturing techniques, and innovative cooling solutions. Their nitriding depth of 0.4–0.7 mm (applicable for 38CrMoAlA), high hardness range of HRC 58–64, and versatile cooling system options make them an indispensable choice for industrial extrusion applications. Designed for long service life and enhanced heavy-duty performance, these twin screw extrusion components and spare parts represent a reliable investment for maintaining and optimizing twin screw extruder operations.

Features:

• Product Name: Twin Screw Extruder Parts
• Material (Base Alloy): 38CrMoAlA, 45 Steel, Stainless Steel 304, Customized Alloy
• Application: Main Processing Barrel, Feeding Barrel, Side Feeder Barrel, Degassing Barrel
• Nitriding Depth (Applicable for 38CrMoAlA): 0.4–0.7 mm
• Compatible Extruder Brands: Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, Custom OEM
• Liner Material (Wear/Corrosion Grade): Nickel-based Alloy
• High-quality twin screw extruder spare components designed for durability and precision
• Reliable twin screw extruder spare parts suitable for various industrial extrusion applications
• Precision-engineered twin screw extrusion components ensuring optimal performance and compatibility

Technical Parameters:

Applications:

The Zhitian Twin Screw Extruder Parts, model number 50-95, are meticulously designed to meet the demanding needs of modern extrusion processes. Certified by ISO:9001, these spare parts for twin screw extruder ensure the highest standards of quality and reliability. Crafted from premium materials such as 38CrMoAlA, 45 Steel, Stainless Steel 304, or customized alloys, they offer exceptional durability and performance. With a hardness rating of HRC 58–64, these parts are built for long life and enhanced heavy-duty operation, making them ideal for main processing barrels, feeding barrels, side feeder barrels, and degassing barrels.

These twin screw extruder replacement parts are compatible with a wide range of extruder brands including Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and custom OEM machines. This versatility makes Zhitian parts a preferred choice for industries requiring reliable and efficient spare parts for twin screw extruder systems. Whether you are in plastics, food processing, pharmaceuticals, or chemical production, these parts help maintain optimal machine performance and reduce downtime.

Available with a minimum order quantity of just 1 set, these replacement parts come securely packaged in wooden cases to ensure safe delivery. Zhitian offers timely quotations and flexible payment terms via T/T, along with a supply ability of 500 sets per month, providing both convenience and reliability for clients worldwide. Delivery times range between 10 to 60 days depending on order specifics and customization requirements.

Ideal for maintenance, repair, or upgrading your extrusion equipment, Zhitian twin screw extruder spare parts provide a cost-effective solution to extend the service life of your machinery. Their robust design and high-quality materials ensure they withstand harsh processing environments, enhancing productivity and operational efficiency. Trust Zhitian’s twin screw extruder replacement parts to keep your extrusion lines running smoothly with minimal interruptions.

Customization:

Zhitian offers high-quality Twin screw extrusion components designed for various models, including the 50-95 series. Our Twin screw extruder spare components are certified with ISO:9001, ensuring reliable performance and superior quality. With a minimum order quantity of just 1 set and a supply ability of 500 sets per month, we provide timely quotations and flexible payment terms via T/T.

Our Twin screw extruder spare parts are compatible with major extruder brands such as Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, as well as custom OEMs. Each part is packaged securely in a wooden case to guarantee safe delivery within 10-60 days.

Constructed from high wear resistance alloy, our parts feature nitriding depths of 0.4–0.7 mm (applicable for 38CrMoAlA), ensuring outstanding durability. They are designed for various applications including main processing barrels, feeding barrels, side feeder barrels, and degassing barrels.

With a long life design and enhanced heavy-duty service life expectation, Zhitian’s Twin screw extruder spare components provide excellent wear resistance and reliable performance for your extrusion needs.

Support and Services:

Our Twin Screw Extruder Parts are designed to ensure optimal performance and longevity of your extrusion equipment. We provide comprehensive technical support to help you select, install, and maintain the parts, ensuring seamless integration with your existing systems.

Our experienced support team offers expert guidance on troubleshooting, part replacement, and maintenance schedules to minimize downtime and maximize productivity. We also provide detailed documentation and technical resources to assist you in understanding the specifications and compatibility of each component.

In addition to technical support, we offer customized service solutions including part refurbishment, upgrades, and on-site assistance to meet your specific operational needs. Our commitment is to deliver reliable parts and exceptional service that enhance the efficiency and durability of your twin screw extruder machinery.

FAQ:

Q1: What brand and model is the Twin Screw Extruder Parts?

A1: The Twin Screw Extruder Parts are from the brand Zhitian, model number 50-95.

Q2: What certification does the product have?

A2: The product is certified with ISO 9001, ensuring quality management standards.

Q3: What is the minimum order quantity for the Twin Screw Extruder Parts?

A3: The minimum order quantity is 1 set.

Q4: How is the product packaged for delivery?

A4: The Twin Screw Extruder Parts are packaged securely in a wooden case to ensure safe transportation.

Q5: What is the typical delivery time and payment terms?

A5: Delivery time ranges from 10 to 60 days depending on order size and availability. Payment is accepted via T/T (Telegraphic Transfer).