Long Life Design Twin Screw Extruder Parts with Nitriding Depth 0.4–0.7 Mm for Enhanced Heavy Duty Applications

Product Description:

Our Twin Screw Extruder Parts are precision-engineered components designed to meet the demanding requirements of modern extrusion processes. Manufactured with the highest quality standards, these parts serve as reliable twin screw extruder spare parts and twin screw extruder replacement parts for a wide range of compatible extruder brands including Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, as well as custom OEM configurations. This extensive compatibility ensures seamless integration into your existing extrusion systems, minimizing downtime and maximizing productivity.

These twin screw extruder replacement parts are specifically crafted to handle diverse application materials such as engineering plastics, masterbatch, biomaterials, lithium slurry, and various chemical compounds. Whether you are processing advanced polymers or sensitive biomaterials, our parts deliver consistent performance and durability, supporting a wide spectrum of industrial extrusion needs. Their robust design ensures optimal material flow and mixing efficiency, which are crucial for achieving high-quality end products.

The production process of these twin screw extruder spare parts involves advanced manufacturing techniques including HIP (Hot Isostatic Pressing) powder metallurgy, integral alloy sleeve construction, and laser cladding. The HIP powder metallurgy process enhances the density and mechanical properties of the components, resulting in superior strength and resistance to wear. Integral alloy sleeves provide additional structural integrity and uniformity, while laser cladding technology applies a protective layer that significantly improves surface hardness and corrosion resistance. This combination of advanced production methods ensures that our parts can withstand the harsh operating conditions typical of extrusion environments.

A key feature of our twin screw extruder replacement parts is the use of nickel-based alloy as the liner material, known for its exceptional wear and corrosion resistance. This high-grade material protects the internal surfaces of the extruder parts from abrasive and corrosive wear, extending the service life of the components significantly. The nickel-based alloy liners are particularly effective in processing abrasive materials and corrosive compounds, ensuring long-term operational reliability and reducing the frequency of maintenance and part replacement.

Designed with a long life expectancy in mind, our twin screw extruder spare parts incorporate a long life design and enhanced heavy-duty construction. These features allow the parts to endure rigorous industrial usage, maintaining performance stability even under high stress and continuous operation. The enhanced durability translates into lower total cost of ownership by reducing downtime, maintenance costs, and the need for frequent replacement parts purchases.

In summary, our Twin Screw Extruder Parts offer an unmatched combination of compatibility, durability, and performance. Whether you require twin screw extruder replacement parts for standard brands like Coperion, Berstorff, or Leistritz, or customized solutions for specialized extrusion equipment, our products meet and exceed industry expectations. Engineered for processing a wide variety of materials and manufactured using cutting-edge techniques such as HIP powder metallurgy, integral alloy sleeves, and laser cladding, these parts provide superior wear and corrosion resistance thanks to their nickel-based alloy liners. With a focus on long life design and enhanced heavy-duty capabilities, our twin screw extruder spare parts ensure your extrusion operations run smoothly, efficiently, and cost-effectively.

Features:

• Spare parts for twin screw extruder manufactured using advanced HIP Powder Metallurgy process
• Integral Alloy Sleeve design ensuring durability and strength
• Laser Cladding technology applied for enhanced surface performance
• Cooling System Types available: Spiral Self-through Cooling Channel, Straight Cooling Channel, and Customized Design options
• Long Life Design tailored for extended service life and enhanced heavy-duty applications
• Hardness rated between HRC 58–64 for superior mechanical properties
• High Wear Resistance Alloy material used to maximize wear resistance
• Ideal twin screw extrusion components designed to improve performance and reliability
• Precision-engineered twin screw extrusion components compatible with various extruder models

Technical Parameters:

Applications:

The Zhitian Twin Screw Extruder Parts, model number 50-95, are precision-engineered twin screw extrusion components designed to meet the highest standards of performance and durability. Certified by ISO:9001, these spare parts for twin screw extruders ensure reliable operation in various industrial applications. Manufactured using advanced HIP Powder Metallurgy, integral alloy sleeve technology, and laser cladding, the parts exhibit exceptional wear and corrosion resistance thanks to their nickel-based alloy liner material. This makes them ideal for demanding processing environments.

These twin screw extrusion components are widely applicable in the production of engineering plastics, masterbatch, biomaterials, lithium slurry, and various chemical compounds. The product range includes main processing barrels, feeding barrels, side feeder barrels, and degassing barrels, making them highly versatile and compatible with major extruder brands such as Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and custom OEM designs. This compatibility ensures seamless integration and optimal performance across different extrusion systems.

In practical application scenarios, the Zhitian twin screw extruder parts are essential in manufacturing facilities focused on polymer compounding, material blending, and chemical processing where precision and durability are critical. Their robust construction allows for extended service life even under continuous operation, reducing downtime and maintenance costs. The spare parts serve as critical components in twin screw extrusion lines used for producing high-quality, consistent output in sectors such as automotive, packaging, electronics, and medical materials.

With a supply ability of 500 sets per month and a delivery time ranging from 10 to 60 days, Zhitian ensures timely availability of these twin screw extrusion components. Each order is carefully packaged in a wooden case to guarantee safe transit and delivery. Payment terms are flexible with T/T accepted, and pricing is offered through timely quotations tailored to customer requirements. The minimum order quantity is just one set, facilitating easy procurement for both large-scale manufacturers and smaller enterprises alike.

Overall, Zhitian’s twin screw extruder parts provide a reliable, high-performance solution for industries requiring precise and durable twin screw extrusion components. Their advanced manufacturing process, material quality, and broad compatibility make them indispensable spare parts for twin screw extruder systems worldwide.

Customization:

Zhitian offers premium Twin Screw Extruder Parts, model number 50-95, certified with ISO 9001 to ensure top quality and reliability. Our Twin screw extruder spare components are designed for long life and enhanced heavy-duty performance, making them ideal for main processing barrels, feeding barrels, side feeder barrels, and degassing barrels.

We specialize in Twin screw extruder spare parts featuring superior hardness of HRC 58–64, utilizing advanced production processes such as HIP powder metallurgy, integral alloy sleeves, and laser cladding for durability and precision. Our cooling system options include spiral self-through cooling channels, straight cooling channels, or customized designs to meet your specific needs.

With a supply ability of 500 sets per month and a minimum order quantity of just 1 set, Zhitian ensures timely delivery within 10 to 60 days. All products are securely packaged in wooden cases to guarantee safe transportation.

We provide flexible payment terms via T/T and offer timely quotations tailored to your order requirements. Choose Zhitian for reliable Twin screw extruder spare parts and components that meet your exact specifications and operational demands.

Support and Services:

Our Twin Screw Extruder Parts are designed to deliver optimal performance and durability in various industrial applications. We provide comprehensive technical support to ensure proper installation, maintenance, and operation of all components. Our expert team is available to assist with troubleshooting, part selection, and customization to meet your specific processing needs. We also offer detailed product documentation, including specifications, assembly guides, and maintenance manuals to help you maximize the efficiency and lifespan of your twin screw extruder parts. Additionally, our services include timely replacement parts supply, repair services, and technical training to support your operational excellence.

FAQ:

Q1: What brand and model is the Twin Screw Extruder Parts?

A1: The Twin Screw Extruder Parts are manufactured by the brand Zhitian, and the model number is 50-95.

Q2: Is the product certified?

A2: Yes, the Twin Screw Extruder Parts have ISO:9001 certification, ensuring quality and reliability.

Q3: What is the minimum order quantity?

A3: The minimum order quantity for the Twin Screw Extruder Parts is 1 set.

Q4: How is the product packaged?

A4: The Twin Screw Extruder Parts are securely packed in a wooden case to ensure safe delivery.

Q5: What are the payment terms and delivery time?

A5: Payment is accepted via T/T, and the delivery time ranges from 10 to 60 days depending on order specifics.