Nickel-based Alloy Twin Screw Extruder Parts with High Wear Resistance Alloy and HRC 58–64 Hardness for Longevity

Product Description:

The Twin Screw Extruder Parts are engineered to meet the rigorous demands of modern extrusion processes, offering exceptional durability and performance. Designed with a long life expectancy in mind, these parts feature an enhanced heavy-duty construction that ensures reliable operation even under the most challenging conditions. Whether you are in the plastics, food, or chemical industries, these twin screw extruder replacement parts provide the robustness and precision needed to maintain continuous production and high-quality output.

One of the standout features of these twin screw extruder spare parts is the advanced nitriding treatment applied to components made from 38CrMoAlA steel. The nitriding depth ranges from 0.4 to 0.7 mm, creating a hardened surface layer that significantly improves wear resistance and extends the service life of the parts. This specialized surface treatment helps protect the equipment from abrasion and corrosion, reducing downtime and maintenance costs.

The production process for these twin screw extruder replacement parts incorporates cutting-edge technologies such as HIP (Hot Isostatic Pressing) Powder Metallurgy, integral alloy sleeve construction, and laser cladding. HIP Powder Metallurgy ensures a dense, uniform microstructure, enhancing the mechanical properties and fatigue resistance of the parts. The integral alloy sleeve design contributes to improved structural integrity and wear resistance, while laser cladding applies a precise, high-quality coating that further protects against corrosion and wear. These manufacturing techniques collectively result in parts that are not only durable but also highly reliable in demanding extrusion environments.

Material selection is critical for the performance of twin screw extruder spare parts, and these components utilize nickel-based alloys for their liners. Nickel-based alloys are well-known for their superior wear and corrosion resistance, making them ideal for extrusion processes that involve abrasive or corrosive materials. This choice of liner material ensures that the parts maintain their integrity and functionality over extended periods, even in harsh operating conditions.

Compatibility is another key consideration for these twin screw extruder replacement parts. They are designed to fit a wide range of well-known extruder brands, including Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, as well as custom OEM configurations. This broad compatibility ensures that customers can easily source high-quality replacement parts regardless of the specific equipment they use, simplifying maintenance and minimizing downtime.

In summary, these twin screw extruder replacement parts combine advanced materials, sophisticated production processes, and a design optimized for long service life to deliver exceptional performance and reliability. Their enhanced heavy-duty construction and nitrided surface treatment provide superior wear resistance, while the nickel-based alloy liners protect against corrosion, making them ideal for a variety of extrusion applications. Additionally, their compatibility with major extruder brands ensures versatility and ease of integration into existing systems. For manufacturers seeking durable, high-performance twin screw extruder spare parts, these components represent a smart investment that supports efficient production and reduces total cost of ownership.

Features:

• Product Name: Twin Screw Extruder Parts
• Cooling System Type: Spiral Self-through Cooling Channel, Straight Cooling Channel, or Customized Design
• Wear Resistance: Made from High Wear Resistance Alloy for enhanced durability
• Nitriding Depth (Applicable for 38CrMoAlA): 0.4–0.7 mm for superior surface hardness
• Production Process: Utilizes advanced HIP Powder Metallurgy, Integral Alloy Sleeve, and Laser Cladding techniques
• Service Life Expectation: Features Long Life Design and Enhanced Heavy-Duty performance for extended usage
• Ideal for use as Twin screw extrusion components, Twin screw extruder spare parts, and Twin screw extruder spare components

Technical Parameters:

Applications:

The Zhitian Twin Screw Extruder Parts, model number 50-95, are essential twin screw extruder spare components designed to meet the rigorous demands of modern extrusion processes. Certified with ISO:9001, these spare parts for twin screw extruder ensure high-quality performance and durability, making them ideal for various industrial applications. Manufactured using advanced production processes such as HIP powder metallurgy, integral alloy sleeve fabrication, and laser cladding, these components exhibit exceptional hardness ranging from HRC 58 to 64, guaranteeing long-lasting wear resistance and reliable operation.

These twin screw extruder spare components are designed for versatile application across multiple barrel types including the main processing barrel, feeding barrel, side feeder barrel, and degassing barrel. Their compatibility with a broad range of materials, such as engineering plastics, masterbatch, biomaterials, lithium slurry, and chemical compounds, highlights their adaptability in complex extrusion scenarios. This makes them indispensable in industries focusing on high-performance material processing and innovative product development.

The cooling system integrated into these spare parts features spiral self-through cooling channels, straight cooling channels, or customized designs to ensure optimal thermal management during extrusion. This tailored cooling solution enhances the efficiency and stability of the extrusion process, preventing overheating and ensuring consistent product quality. Packaged securely in wooden cases, the delivery timeline ranges from 10 to 60 days, aligning with industry requirements for timely supply and project schedules.

With a supply ability of 500 sets per month and a minimum order quantity of just one set, Zhitian offers a flexible and responsive procurement option for manufacturers and maintenance teams. Payment terms via T/T and timely quotations further facilitate smooth transactions and project planning. These twin screw extruder spare components are critical for maintaining the operational integrity of twin screw extruders, minimizing downtime, and optimizing production efficiency across various processing occasions and scenarios.

Customization:

Zhitian offers high-quality Twin Screw Extruder Parts with model number 50-95, certified by ISO:9001. Our Twin screw extruder replacement parts are designed to meet the highest industry standards and ensure optimal performance.

We provide spare parts for twin screw extruder with a minimum order quantity of 1 set, and pricing is available upon timely quotation. Each set is carefully packaged in a wooden case to ensure safe delivery.

With a supply ability of 500 sets per month, we guarantee delivery within 10-60 days. Payment terms are flexible, primarily T/T, to accommodate our customers' needs.

Our twin screw extruder replacement parts are manufactured using premium base alloys such as 38CrMoAlA, 45 Steel, Stainless Steel 304, or customized alloys according to your requirements. The production processes include HIP powder metallurgy, integral alloy sleeve, and laser cladding to ensure durability and precision.

These spare parts for twin screw extruder are suitable for processing various application materials including engineering plastics, masterbatch, biomaterials, lithium slurry, and chemical compounds. Cooling system options include spiral self-through cooling channel, straight cooling channel, or customized designs tailored to your extruder specifications.

Our Twin Screw Extruder Parts are compatible with major extruder brands such as Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and custom OEM orders. Trust Zhitian for reliable and customized twin screw extruder replacement parts that enhance your production efficiency.

Support and Services:

Our Twin Screw Extruder Parts are engineered to meet the highest industry standards, ensuring optimal performance and durability. We provide comprehensive technical support to help you select the right components for your specific extrusion needs, including screws, barrels, and related accessories.

Our experienced support team is available to assist with installation guidance, maintenance tips, and troubleshooting to minimize downtime and maximize productivity. We also offer customized solutions tailored to your unique processing requirements.

In addition to product support, we provide expert services such as part inspections, wear analysis, and refurbishment to extend the life of your extruder components. Our commitment is to deliver reliable parts and responsive service that help you achieve consistent, high-quality output.

FAQ:

Q1: What brand manufactures the Twin Screw Extruder Parts?

A1: The Twin Screw Extruder Parts are manufactured by the brand Zhitian.

Q2: What is the model number of the Twin Screw Extruder Parts?

A2: The model number for this product is 50-95.

Q3: What certifications do the Twin Screw Extruder Parts have?

A3: The Twin Screw Extruder Parts are certified with ISO:9001.

Q4: What is the minimum order quantity for the Twin Screw Extruder Parts?

A4: The minimum order quantity is 1 set.

Q5: How long does it take to deliver the Twin Screw Extruder Parts?

A5: The delivery time ranges from 10 to 60 days depending on order details.

Q6: How are the Twin Screw Extruder Parts packaged?

A6: The parts are securely packaged in a wooden case to ensure safe transportation.

Q7: What payment terms are accepted for purchasing the Twin Screw Extruder Parts?

A7: Payment is accepted via T/T (Telegraphic Transfer).

Q8: What is the supply capacity of the Twin Screw Extruder Parts?

A8: The supplier can provide up to 500 sets per month.

Q9: How is the price for the Twin Screw Extruder Parts determined?

A9: The price is available upon timely quotation based on your order quantity and requirements.