45 Steel Twin Screw Extruder Parts with High Wear Resistance Alloy and Nickel-based Alloy Liner for Durable Extrusion Machine Components

Product Description:

The Twin Screw Extruder Parts are engineered to meet the demanding requirements of modern extrusion processes, ensuring optimal performance and durability. Designed with a long life design and enhanced heavy-duty construction, these twin screw extruder replacement parts provide exceptional service life expectation, minimizing downtime and maintenance costs for industrial operations. Whether you are upgrading an existing system or seeking reliable spare parts, our twin screw extrusion components are crafted to deliver consistent quality and longevity.

One of the key features of these twin screw extruder spare parts is the advanced cooling system incorporated into their design. Depending on specific operational needs, the cooling system type can be selected from a spiral self-through cooling channel, a straight cooling channel, or a fully customized design tailored to particular extrusion conditions. This flexibility ensures optimal temperature control during the extrusion process, improving the overall efficiency and lifespan of the main barrel and feeding barrels.

The material composition of the base alloy used in these twin screw extruder parts is critical to their performance and durability. Options include high-grade 38CrMoAlA, robust 45 Steel, corrosion-resistant Stainless Steel 304, or a customized alloy designed to meet unique operational demands. These materials are selected to withstand the extreme mechanical stresses and high temperatures encountered during extrusion, making them suitable for a wide range of applications.

Application versatility is another hallmark of our twin screw extruder replacement parts. They are designed not only for the main processing barrel but also for feeding barrels, side feeder barrels, and degassing barrels. This comprehensive compatibility ensures that every critical component within the twin screw extruder assembly is supported with high-quality parts, enhancing the overall system's reliability and performance.

To further extend the service life and resist wear and corrosion, the liners of these twin screw extrusion components are made from nickel-based alloy. This liner material offers superior wear and corrosion resistance, protecting the internal surfaces of the barrels against abrasive and corrosive materials processed during extrusion. This feature significantly reduces the frequency of part replacements and maintenance interventions, contributing to lower operational costs.

In summary, our twin screw extruder spare parts combine long life design, heavy-duty construction, advanced cooling systems, premium base alloy materials, and wear-resistant nickel-based liners to provide unmatched durability and performance. Suitable for various barrels within the extrusion system—including main processing, feeding, side feeder, and degassing barrels—these components ensure that your twin screw extruder operates smoothly and efficiently. Whether you require replacement parts for maintenance or are looking to upgrade your existing extrusion equipment, these high-quality twin screw extrusion components offer a reliable solution to meet your industrial needs.

Features:

• Product Name: Twin Screw Extruder Parts
• Compatible Extruder Brands: Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, Custom OEM
• Application: Main Processing Barrel, Feeding Barrel, Side Feeder Barrel, Degassing Barrel
• Material (Base Alloy): 38CrMoAlA, 45 Steel, Stainless Steel 304, Customized Alloy
• Production Process: HIP Powder Metallurgy, Integral Alloy Sleeve, Laser Cladding
• Service Life Expectation: Long Life Design, Enhanced Heavy-Duty
• High-quality twin screw extruder replacement parts designed for durability and performance
• Precision-engineered twin screw extrusion components compatible with multiple extruder brands
• Reliable twin screw extruder replacement parts ensuring optimal processing efficiency

Technical Parameters:

Applications:

The Zhitian Twin Screw Extruder Parts, model number 50-95, are essential spare parts for twin screw extruder systems widely used across various industrial applications. Certified by ISO:9001, these high-quality twin screw extruder spare parts are manufactured to meet the rigorous demands of modern extrusion processes. With a minimum order quantity of just one set, these replacement parts offer flexibility for businesses of all sizes, supported by a supply ability of 500 sets per month.

Designed with superior materials such as 38CrMoAlA, 45 Steel, Stainless Steel 304, or customized alloys, the Zhitian twin screw extruder replacement parts provide exceptional durability and performance. The base alloy hardness ranges from HRC 58 to 64, ensuring resistance to wear and corrosion, further enhanced by a nickel-based alloy liner material. This makes these spare parts ideal for handling demanding application materials including engineering plastics, masterbatch, biomaterials, lithium slurry, and various chemical compounds.

The product incorporates advanced cooling system options, including spiral self-through cooling channels, straight cooling channels, or customized designs tailored to specific extrusion requirements. This flexibility in cooling design helps maintain optimal operating temperatures, ensuring consistent product quality and prolonging the lifespan of the twin screw extruder spare parts.

Typical application occasions for Zhitian twin screw extruder parts include plastic compounding plants, chemical processing facilities, and advanced biomaterial production lines. These parts are especially suitable for scenarios requiring high precision and reliability in twin screw extrusion, such as processing complex engineering plastics or sensitive lithium slurry formulations. Their robust construction and customizable features make them indispensable for maintenance and replacement tasks, minimizing downtime and optimizing operational efficiency.

Packaging details involve secure wooden cases, ensuring safe transport and delivery within 10 to 60 days based on order specifics. Payment terms are flexible with T/T options, and prices are provided via timely quotations, facilitating smooth procurement processes. Whether used as spare parts for twin screw extruder maintenance or as critical twin screw extruder replacement parts in production upgrades, Zhitian’s offering stands out for quality, reliability, and performance across a broad spectrum of industrial extrusion scenarios.

Customization:

Zhitian offers high-quality spare parts for twin screw extruder, specifically designed for the model number 50-95. Our products are certified with ISO:9001, ensuring reliability and excellent performance. We provide spare parts for twin screw extruder with a minimum order quantity of 1 set, and our prices are available through timely quotation.

All Twin screw extruder replacement parts are carefully packaged in wooden cases to guarantee safe delivery. Our delivery time ranges from 10 to 60 days depending on the order size and customization requirements. Payment terms are flexible with T/T accepted.

With a supply ability of 500 sets per month, Zhitian meets the demands of various customers worldwide. Our twin screw extruder parts are suitable for application in the main processing barrel, feeding barrel, side feeder barrel, and degassing barrel, ensuring comprehensive coverage for your extruder needs.

The base alloy materials used include 38CrMoAlA, 45 Steel, Stainless Steel 304, and customized alloys tailored to your specifications. We use high wear resistance alloys to enhance durability and performance. For parts made from 38CrMoAlA, the nitriding depth is maintained between 0.4 and 0.7 mm to ensure optimal wear resistance.

Our twin screw extruder replacement parts are compatible with well-known extruder brands such as Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, as well as custom OEM models. Choose Zhitian for reliable, durable, and precisely engineered spare parts for twin screw extruder applications.

Support and Services:

Our Twin Screw Extruder Parts are designed to deliver superior performance and durability for your extrusion needs. We provide comprehensive technical support to ensure optimal installation, operation, and maintenance of all components.

Our team of experts is available to assist with troubleshooting, part selection, and customization to match your specific extrusion requirements. We offer detailed documentation and guidelines to help you maximize the lifespan and efficiency of your twin screw extruder parts.

Additionally, we provide repair and refurbishment services to extend the usability of your existing parts, reducing downtime and operational costs. Our commitment is to support your production processes with high-quality parts and responsive service to keep your extrusion systems running smoothly.

FAQ:

Q1: What brand and model is the Twin Screw Extruder Parts?

A1: The Twin Screw Extruder Parts are from the brand Zhitian, model number 50-95.

Q2: What certification does the product have?

A2: The product is certified with ISO 9001.

Q3: What is the minimum order quantity for the Twin Screw Extruder Parts?

A3: The minimum order quantity is 1 set.

Q4: How is the product packaged for delivery?

A4: The Twin Screw Extruder Parts are packaged in a wooden case to ensure safe transportation.

Q5: What are the payment terms and delivery time for this product?

A5: Payment terms are T/T (Telegraphic Transfer), and the delivery time ranges from 10 to 60 days depending on order quantity and specifications.

Q6: What is the supply ability for the Twin Screw Extruder Parts?

A6: The supply ability is 500 sets per month.

Q7: How can I get the price for the Twin Screw Extruder Parts?

A7: The price is provided as a timely quotation, so please contact the supplier directly for the latest pricing information.