Customized High Wear Resistance Alloy Twin Screw Extruder Parts with Nickel-based Alloy Liner and HRC 58–64 Hardness

Product Description:

Our Twin Screw Extruder Parts are engineered with precision and durability in mind, designed to meet the rigorous demands of modern extrusion processes. Manufactured from high-quality base alloys such as 38CrMoAlA, 45 Steel, Stainless Steel 304, and customized alloys tailored to specific requirements, these twin screw extruder spare components ensure exceptional performance and longevity in various industrial applications.

The choice of material plays a crucial role in the reliability and efficiency of twin screw extruder spare components. For instance, the 38CrMoAlA alloy is specifically selected for its superior strength and wear resistance, making it ideal for heavy-duty extrusion operations. Additionally, this alloy undergoes a specialized nitriding process, achieving a nitriding depth of 0.4 to 0.7 mm, which significantly enhances surface hardness and extends service life. Meanwhile, options like 45 Steel and Stainless Steel 304 provide versatility for different processing needs and environmental conditions, offering corrosion resistance and robustness.

Hardness is a key attribute of our spare parts for twin screw extruder, with all components boasting a high hardness range of HRC 58 to 64. This level of hardness ensures excellent wear resistance, reducing downtime and maintenance costs by prolonging the intervals between part replacements. The enhanced heavy-duty design of these spare components further guarantees a long life expectancy, making them a cost-effective choice for manufacturers looking to optimize extrusion line uptime and productivity.

Our twin screw extruder spare components are meticulously crafted to be compatible with a wide range of extruder brands, including industry-leading names such as Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, as well as custom OEM models. This broad compatibility ensures that customers can seamlessly integrate our spare parts into their existing extrusion systems without the need for extensive modifications, thereby simplifying maintenance and reducing operational disruptions.

In addition to superior material selection and compatibility, our spare parts for twin screw extruder are designed with precision engineering to meet the exacting specifications of each brand and model. This attention to detail guarantees optimal performance, ensuring that every component contributes to consistent processing quality and efficient material throughput. Whether you require screws, barrels, or other critical components, our product line delivers the reliability and durability necessary for high-performance extrusion operations.

By choosing our twin screw extruder spare components, manufacturers benefit from a combination of advanced metallurgy, rigorous quality control, and expert craftsmanship. These factors collectively contribute to parts that not only meet but often exceed industry standards, delivering enhanced wear resistance, corrosion protection, and mechanical strength. This makes our products an ideal choice for demanding extrusion environments where precision and reliability are paramount.

In summary, our Twin Screw Extruder Parts offer a comprehensive solution for those seeking robust, long-lasting, and high-performance spare parts for twin screw extruder machinery. With materials ranging from 38CrMoAlA with nitriding treatment to stainless steel options, a hardness rating between HRC 58 and 64, and compatibility with all major extruder brands, our products stand out as the preferred choice in the industry. Investing in these twin screw extruder spare components means enhancing your extrusion process efficiency, minimizing downtime, and ensuring consistent product quality over the long term.

Features:

• Product Name: Twin Screw Extruder Parts
• High wear resistance alloy for superior wear resistance
• Compatible with major extruder brands including Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and Custom OEM models
• Liner material made from nickel-based alloy providing excellent wear and corrosion resistance
• Designed for long service life with enhanced heavy-duty performance
• Nitriding depth for 38CrMoAlA parts ranges from 0.4 to 0.7 mm for improved durability
• Ideal twin screw extruder replacement parts, twin screw extruder spare parts, and twin screw extruder spare components

Technical Parameters:

Applications:

The Zhitian Twin Screw Extruder Parts, model number 50-95, are engineered to meet the demanding needs of modern twin screw extrusion processes. Certified under ISO:9001, these components assure exceptional quality and reliability. Designed with high wear resistance alloy materials such as 38CrMoAlA, 45 Steel, Stainless Steel 304, and customized alloys, these spare parts for twin screw extruder applications deliver outstanding durability and performance. The liners, crafted from nickel-based alloy, provide excellent wear and corrosion resistance, ensuring long service life even under intense operating conditions.

These twin screw extrusion components are ideal for a wide range of industrial scenarios including plastic processing, food extrusion, chemical compounding, and pharmaceutical manufacturing. Their high wear resistance and nitriding depth of 0.4–0.7 mm (applicable for 38CrMoAlA) make them perfectly suited for heavy-duty applications where longevity and consistent output are critical. Whether used in continuous production lines or batch processing, these twin screw extruder spare components maintain operational efficiency and reduce downtime.

Packaging in sturdy wooden cases ensures the safe delivery of each unit, with supply ability reaching up to 500 sets per month. Customers can expect delivery within 10 to 60 days, depending on order specifications, with flexible payment terms via T/T. The minimum order quantity is just one set, making it accessible for both small-scale operations and large manufacturing plants.

In scenarios requiring replacement or upgrade of twin screw extrusion parts, Zhitian’s spare parts for twin screw extruder offer a reliable solution. Their long life design and enhanced heavy-duty construction make them suitable for harsh industrial environments where wear and tear can otherwise lead to frequent maintenance and costly downtime. These twin screw extruder spare components enable manufacturers to maintain high production standards while optimizing operational costs.

Overall, Zhitian’s twin screw extrusion components combine advanced material science with precision engineering to provide high-performance spare parts that meet the rigorous demands of extrusion applications worldwide. By choosing these parts, industries can ensure consistent product quality, extended equipment life, and improved process efficiency.

Customization:

Zhitian offers premium Twin Screw Extruder Parts, model number 50-95, certified with ISO 9001 to ensure quality and reliability. Our twin screw extrusion components are designed for durability and performance, made from high-grade materials such as 38CrMoAlA, 45 Steel, Stainless Steel 304, or customized alloys to meet your specific needs.

We provide a variety of spare parts for twin screw extruder applications, including main processing barrels, feeding barrels, side feeder barrels, and degassing barrels. Each part features advanced cooling system options like spiral self-through cooling channels, straight cooling channels, or customized designs to optimize performance.

Our twin screw extruder replacement parts incorporate nickel-based alloy liners offering superior wear and corrosion resistance, ensuring a long life design with enhanced heavy-duty service life expectations. Packaging is securely handled in wooden cases to guarantee safe delivery.

With a supply ability of 500 sets per month, we accommodate orders starting from a minimum quantity of 1 set. Pricing is available upon timely quotation, with flexible payment terms via T/T. Delivery time ranges from 10 to 60 days depending on order specifics.

Choose Zhitian for reliable, high-quality spare parts for twin screw extruder solutions, tailored to support your production needs and maintain optimal equipment performance.

Support and Services:

Our Twin Screw Extruder Parts are designed to deliver high performance and durability in demanding extrusion processes. We provide comprehensive technical support to ensure optimal installation, operation, and maintenance of your extruder components.

Our technical support team is available to assist with troubleshooting, part selection, and customization to meet your specific processing requirements. We offer detailed guidance on the proper handling and assembly of screws, barrels, and other critical parts to maximize efficiency and longevity.

In addition to technical assistance, we provide preventive maintenance services and inspection programs to help identify wear and prevent unexpected downtime. Replacement parts are manufactured to precise specifications, ensuring compatibility and reliable performance in your twin screw extruder system.

We are committed to supporting your extrusion operations with expert advice, quality parts, and responsive service to help you achieve consistent product quality and operational excellence.

FAQ:

Q1: What brand and model number is the Twin Screw Extruder Parts?

A1: The Twin Screw Extruder Parts are from the brand Zhitian, and the model number is 50-95.

Q2: Is the product certified?

A2: Yes, the Twin Screw Extruder Parts are certified with ISO 9001.

Q3: What is the minimum order quantity for this product?

A3: The minimum order quantity for the Twin Screw Extruder Parts is 1 set.

Q4: How is the product packaged for shipment?

A4: The Twin Screw Extruder Parts are packaged securely in a wooden case to ensure safe delivery.

Q5: What are the delivery time and payment terms?

A5: The delivery time ranges from 10 to 60 days, and the payment terms are T/T (Telegraphic Transfer).