Heavy Duty Twin Screw Extruder Parts with Nickel-based Alloy Liner and Nitriding Depth 0.4–0.7 mm for Long Life Design

Product Description:

The Twin Screw Extruder Parts are expertly engineered components designed to deliver exceptional performance and durability in demanding extrusion applications. Crafted from high wear resistance alloy materials, these parts ensure prolonged operational life and reliability, significantly reducing downtime and maintenance costs in production environments. Utilizing advanced Nickel-based alloys for the liner material, these extruder parts offer superior resistance against wear and corrosion, making them ideal for processing a wide range of challenging materials.

The production process of these twin screw extruder spare parts involves state-of-the-art HIP (Hot Isostatic Pressing) powder metallurgy, integral alloy sleeve fabrication, and precision laser cladding techniques. This combination of technologies guarantees structural integrity, enhanced wear resistance, and a uniform, high-quality surface finish that withstands the rigors of continuous extrusion processes. The integral alloy sleeve ensures a seamless bond between components, preventing premature failure and maintaining optimal performance over time.

Designed to accommodate diverse application materials, these twin screw extrusion components excel in processing engineering plastics, masterbatch formulations, biomaterials, lithium slurry, and various chemical compounds. Their robust construction and corrosion-resistant liner make them especially suitable for use in industries where material purity, consistency, and mechanical strength are critical. Whether manufacturing high-performance polymers or handling complex chemical blends, these spare components provide the reliability and efficiency manufacturers demand.

Compatibility is a key feature of these twin screw extruder spare components, as they are engineered to fit a wide range of extruder brands and models. They are fully compatible with well-known extruder manufacturers such as Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and many custom OEM machines. This broad compatibility ensures that customers can seamlessly integrate these parts into their existing equipment setups without the need for extensive modifications or adjustments.

In summary, these twin screw extruder spare parts combine advanced materials, innovative production methods, and broad compatibility to deliver outstanding wear resistance and corrosion protection. Their nickel-based alloy liners and high wear resistance alloy construction enable them to withstand the harsh conditions encountered in various extrusion processes. By selecting these twin screw extrusion components, manufacturers benefit from enhanced equipment longevity, reduced maintenance intervals, and improved overall production efficiency. Whether processing engineering plastics, masterbatch, biomaterials, lithium slurry, or chemical compounds, these spare components represent a reliable and high-performing solution for demanding extrusion applications.

Features:

• Product Name: Twin Screw Extruder Parts
• Application: Main Processing Barrel, Feeding Barrel, Side Feeder Barrel, Degassing Barrel
• Cooling System Type: Spiral Self-through Cooling Channel, Straight Cooling Channel, Customized Design
• Nitriding Depth (Applicable for 38CrMoAlA): 0.4–0.7 mm
• Material (Base Alloy): 38CrMoAlA, 45 Steel, Stainless Steel 304, Customized Alloy
• Production Process: HIP Powder Metallurgy, Integral Alloy Sleeve, Laser Cladding
• Ideal as twin screw extruder replacement parts, twin screw extrusion components, and spare parts for twin screw extruder

Technical Parameters:

Applications:

The Zhitian Twin Screw Extruder Parts, model number 50-95, are engineered to meet the highest standards in the extrusion industry. Certified by ISO:9001, these twin screw extruder replacement parts are designed to deliver exceptional performance and durability. Manufactured with advanced production processes such as HIP powder metallurgy, integral alloy sleeve, and laser cladding, these twin screw extrusion components ensure superior wear resistance and corrosion protection. The liner material, made from a nickel-based alloy with a nitriding depth of 0.4–0.7 mm (applicable for 38CrMoAlA), enhances the lifespan of the components even in the most demanding extrusion environments.

These twin screw extrusion components are compatible with a wide range of popular extruder brands, including Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, as well as custom OEM designs. This versatility makes them ideal for various industrial applications, from plastics processing to food extrusion and chemical compounding. The cooling system options, including spiral self-through cooling channels, straight cooling channels, or customized designs, provide optimal temperature control, improving process stability and product quality.

Packaging is handled with care, using robust wooden cases to ensure safe delivery within 10 to 60 days depending on order specifics. With a supply capacity of 500 sets per month and a minimum order quantity of just one set, Zhitian offers timely quotations and flexible payment terms via T/T to accommodate different customer needs. These twin screw extruder replacement parts are perfect for maintenance, upgrades, or new machine builds, helping manufacturers minimize downtime and maximize production efficiency.

Whether used in continuous compounding, reactive extrusion, or specialty polymer processing, Zhitian’s twin screw extrusion components provide reliable and high-performance solutions. Their precision engineering and quality materials make them an excellent choice for industries demanding consistent output and reduced operational costs. By choosing Zhitian twin screw extruder parts, customers benefit from cutting-edge technology, comprehensive compatibility, and a trusted supply chain, ensuring their extrusion equipment operates at peak performance across various occasions and scenarios.

Customization:

Zhitian offers high-quality Twin Screw Extruder Parts, specifically designed to meet the demanding requirements of twin screw extrusion components and twin screw extruder spare components. Our model 50-95, certified with ISO:9001, ensures superior performance and reliability for various extruder brands such as Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and custom OEM systems.

With a minimum order quantity of just 1 set and a supply ability of 500 sets per month, we provide timely quotation and flexible payment terms via T/T. Each set is carefully packaged in a sturdy wooden case to guarantee safe delivery within 10 to 60 days.

Our twin screw extrusion components are manufactured using advanced production processes including HIP powder metallurgy, integral alloy sleeve fabrication, and laser cladding. The parts feature a nickel-based alloy liner known for excellent wear and corrosion resistance, with hardness levels ranging from HRC 58 to 64.

To enhance operational efficiency, we offer cooling system options such as spiral self-through cooling channels, straight cooling channels, or customized designs tailored to your specific needs. Trust Zhitian for durable, precision-engineered twin screw extruder spare components that optimize your extrusion process.

Support and Services:

Our Twin Screw Extruder Parts are engineered to deliver exceptional performance and durability in various extrusion applications. We provide comprehensive technical support to ensure optimal operation and maintenance of your equipment.

Our expert team offers guidance on part selection, installation, and troubleshooting to maximize the efficiency and lifespan of your twin screw extruder. We also provide detailed documentation, including specifications and maintenance manuals, to assist in proper usage.

In addition to technical support, we offer tailored services such as custom machining, part refurbishment, and on-site inspections to meet your specific operational needs. Our commitment is to help you minimize downtime and enhance productivity through reliable and high-quality extruder components.

Whether you require standard replacement parts or customized solutions, our technical support team is dedicated to providing prompt and professional assistance to keep your extrusion processes running smoothly.

FAQ:

Q1: What brand manufactures the Twin Screw Extruder Parts?

A1: The Twin Screw Extruder Parts are manufactured by the brand Zhitian.

Q2: What is the model number of this product?

A2: The model number of the Twin Screw Extruder Parts is 50-95.

Q3: What certifications does the product have?

A3: This product is certified with ISO 9001, ensuring high quality standards.

Q4: What is the minimum order quantity for the Twin Screw Extruder Parts?

A4: The minimum order quantity is 1 set.

Q5: How is the product packaged for delivery?

A5: The Twin Screw Extruder Parts are securely packaged in a wooden case to ensure safe transportation.

Q6: What is the typical delivery time for an order?

A6: Delivery time ranges from 10 to 60 days depending on order size and specifications.

Q7: What is the pricing policy for this product?

A7: Pricing is provided via timely quotation based on order details.

Q8: What payment terms are accepted?

A8: Payment is accepted via T/T (Telegraphic Transfer).

Q9: What is the supply capacity of this product?

A9: The supply ability is up to 500 sets per month.