Nickel-based Alloy Twin Screw Extruder Spare Parts with Straight Cooling Channel and Customized Design

Product Description:

The Twin Screw Extruder Parts are essential twin screw extruder spare components designed to meet the demanding requirements of various industrial applications. These high-performance parts are engineered specifically to handle a wide range of materials including engineering plastics, masterbatch, biomaterials, lithium slurry, and various chemical compounds. Their robust design ensures optimal performance and longevity in the most challenging processing environments.

Manufactured with a focus on durability and efficiency, these twin screw extruder spare parts feature a hardness rating of HRC 58–64, ensuring superior strength and resistance to deformation under high stress and temperature conditions. This hardness level is critical for maintaining the structural integrity of the extruder components during continuous operation, reducing downtime and maintenance costs.

One of the standout features of these twin screw extruder spare components is the liner material, which is crafted from a premium nickel-based alloy. This liner material is specifically chosen for its exceptional wear and corrosion resistance, making it ideal for processing abrasive and corrosive materials. The nickel-based alloy liner significantly extends the service life of the extruder parts, providing reliable protection against wear and chemical attack, which are common challenges faced in extrusion processes.

The cooling system integrated into these twin screw extruder spare parts is another key aspect of their design. Available in spiral self-through cooling channel and straight cooling channel configurations, the cooling system ensures efficient heat dissipation during operation. Additionally, customized cooling designs can be implemented to suit specific processing requirements, enhancing the overall thermal management of the extruder. Effective cooling not only improves the quality of the processed materials but also prolongs the lifespan of the extruder components by preventing overheating and thermal damage.

Wear resistance is a critical attribute of twin screw extruder spare parts, and these components excel in this area due to the use of high wear resistance alloy materials. This high-performance alloy composition provides excellent resistance to abrasion and mechanical wear, which are common problems in extrusion processes involving abrasive and high-viscosity materials. The enhanced wear resistance reduces the frequency of part replacements, thereby minimizing operational interruptions and lowering maintenance expenses.

Designed for compatibility and easy integration, these twin screw extruder spare components are manufactured to precise specifications to ensure seamless replacement and optimal performance in existing twin screw extruder systems. Their high-quality construction and material selection make them suitable for a wide range of extrusion equipment used in industries such as plastics processing, chemical manufacturing, battery production, and biomaterial fabrication.

In summary, the Twin Screw Extruder Parts offer a reliable and durable solution for maintaining and upgrading twin screw extruder systems. With their application versatility across engineering plastics, masterbatch, biomaterials, lithium slurry, and chemical compounds, combined with high hardness, superior nickel-based alloy liners, efficient cooling systems, and outstanding wear resistance, these twin screw extruder spare components stand out as a critical investment for enhancing extrusion efficiency and longevity. By choosing these premium twin screw extruder spare parts, manufacturers can ensure consistent product quality, reduce downtime, and achieve greater operational efficiency in their extrusion processes.

Features:

• Product Name: Twin Screw Extruder Parts
• Cooling System Type: Spiral Self-through Cooling Channel, Straight Cooling Channel, Customized Design
• Application Materials: Engineering Plastics, Masterbatch, Biomaterials, Lithium Slurry, Chemical Compounds
• Application (Feeding / Main Barrel): Main Processing Barrel, Feeding Barrel, Side Feeder Barrel, Degassing Barrel
• Nitriding Depth (Applicable for 38CrMoAlA): 0.4–0.7 mm
• Production Process: HIP Powder Metallurgy, Integral Alloy Sleeve, Laser Cladding
• High-quality twin screw extruder replacement parts designed for durability and performance
• Reliable spare parts for twin screw extruder ensuring optimal machine operation
• Precision-engineered twin screw extruder replacement parts tailored to various industrial applications

Technical Parameters:

Applications:

The Zhitian Twin Screw Extruder Parts, model number 50-95, are engineered to meet the highest standards of performance and durability in extrusion processes. Certified by ISO:9001, these twin screw extruder replacement parts are designed for various applications, including main processing barrels, feeding barrels, side feeder barrels, and degassing barrels. Manufactured using premium materials such as 38CrMoAlA, 45 Steel, Stainless Steel 304, and customized alloys, these components offer exceptional wear resistance and corrosion protection thanks to the nickel-based alloy liners.

These twin screw extruder spare components are compatible with a wide range of extruder brands, including Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and custom OEM models. This broad compatibility makes Zhitian parts an ideal choice for industries looking to replace or upgrade their twin screw extruder components without compromising on quality or performance. Their high wear resistance alloy ensures longevity even under demanding processing conditions, reducing downtime and maintenance costs.

Ideal for use in plastic, chemical, food, and pharmaceutical extrusion processes, Zhitian twin screw extruder spare components excel in scenarios that require precise material feeding, efficient mixing, and thorough degassing. Whether you operate in a small-scale production environment or a large industrial facility, these parts can be tailored to your specific extrusion needs. The packaging in sturdy wooden cases ensures safe delivery, and with a supply capacity of 500 sets per month, Zhitian guarantees timely fulfillment of orders ranging from a minimum quantity of just one unit.

With a delivery timeframe of 10 to 60 days and flexible payment terms via T/T, customers receive not only premium quality twin screw extruder replacement parts but also reliable service and support. The timely quotation process further facilitates smooth procurement, enabling manufacturers to maintain continuous production without interruption. Choose Zhitian twin screw extruder parts for superior performance, durability, and compatibility across multiple extrusion applications and industries.

Customization:

Zhitian offers high-quality Twin Screw Extruder Parts designed specifically for models 50-95, certified with ISO:9001 to ensure superior performance and reliability. Our twin screw extruder spare parts feature a hardness of HRC 58–64 and a nitriding depth of 0.4–0.7 mm (applicable for 38CrMoAlA), providing a long life design with enhanced heavy-duty service life expectation.

We specialize in manufacturing twin screw extrusion components using advanced production processes such as HIP powder metallurgy, integral alloy sleeve, and laser cladding to guarantee durability and precision. Our cooling system options include spiral self-through cooling channels, straight cooling channels, or customized designs to meet specific operational needs.

Each order is carefully packed in a sturdy wooden case to ensure safe delivery. With a supply ability of 500 sets per month and a minimum order quantity of just 1, we provide timely quotations and flexible payment terms via T/T. Delivery time ranges from 10 to 60 days, depending on customization requirements.

Choose Zhitian for reliable twin screw extrusion components and spare parts that enhance your extrusion process with quality and efficiency.

Support and Services:

Our Twin Screw Extruder Parts are engineered for durability and optimal performance in various extrusion processes. We provide comprehensive technical support to ensure seamless integration and operation of our components within your existing systems.

Our services include expert consultation on part selection, installation guidance, and troubleshooting assistance to minimize downtime and enhance productivity. We also offer maintenance tips and replacement schedules to extend the lifespan of your extruder parts.

With a commitment to quality and customer satisfaction, our technical team is ready to assist you in optimizing your twin screw extrusion operations through tailored solutions and prompt support.

FAQ:

Q1: What brand and model is the Twin Screw Extruder Parts?

A1: The Twin Screw Extruder Parts are from the brand Zhitian, and the model number is 50-95.

Q2: Is the product certified?

A2: Yes, the Twin Screw Extruder Parts are certified with ISO 9001.

Q3: What is the minimum order quantity for these parts?

A3: The minimum order quantity for the Twin Screw Extruder Parts is 1 set.

Q4: How is the product packaged and what is the delivery time?

A4: The product is packaged in a wooden case to ensure safety during transportation. The delivery time ranges from 10 to 60 days depending on the order quantity and specifications.

Q5: What are the payment terms and supply ability?

A5: Payment terms are typically T/T (Telegraphic Transfer). The supply ability is 500 sets per month.