Wear and Corrosion Resistant Twin Screw Barrel with Food Contact Suitability for Extrusion Applications

Product Description:

Why do food extrusion barrels need wear and corrosion resistance?

Certain food formulations contain minerals, salts, or hard particles that accelerate wear and corrosion. This barrel integrates optimized material selection and surface technology to balance wear resistance and hygienic requirements. ZHITIAN focuses on practical durability rather than theoretical performance indicators.

How does this barrel support long-term operation?

By selecting suitable base materials and optional surface technologies, the barrel maintains stable clearance over time, reducing the risk of premature replacement and unplanned downtime.

Our Screws and Barrels are engineered to meet the highest standards of performance and durability in extrusion processes. Specifically designed for plastic extrusion applications, these Screws Extruder Barrels offer exceptional reliability and efficiency, ensuring optimal operation in various production environments. With a dense inner surface, the barrels provide an easy-to-clean structure that significantly reduces the risk of material residue buildup, thereby enhancing product quality and minimizing downtime during maintenance.

The plastic extruder screw barrel is crafted with food contact suitability in mind, making it an ideal choice for industries requiring strict compliance with hygiene standards. Whether you are processing food-grade materials or sensitive formulations, these barrels guarantee safe and contamination-free extrusion, meeting all necessary regulatory requirements. This feature is crucial for manufacturers looking to maintain the highest levels of safety and quality assurance in their production lines.

Compatibility is a key advantage of our Screws and Barrels. They are designed to fit seamlessly with mainstream twin screw extruder models commonly used in the industry. Additionally, customization options are available to ensure perfect integration with specific machinery setups, providing flexibility to meet diverse operational needs. This adaptability makes our Screws Extruder Barrels a versatile solution for various extrusion applications, enhancing overall process efficiency.

Temperature control is vital for maintaining consistent product quality during extrusion. Our plastic extruder screw barrel incorporates a standard cooling channel system along with a segmented temperature control design. This advanced structure allows precise thermal management throughout the extrusion process, preventing overheating and ensuring stable processing conditions. As a result, manufacturers can achieve uniform material flow and optimal physical properties in the final product.

Wear resistance is another critical attribute of these Screws and Barrels. They are specifically engineered to withstand continuous operation with challenging materials such as starch-based, protein-rich, and high-filling formulations. The robust design and durable materials used in their construction provide excellent resistance to abrasion and mechanical stress, extending the service life of the barrels and reducing the frequency of replacements. This durability contributes to lower operational costs and enhanced productivity.

In summary, our Screws Extruder Barrels combine superior cleaning and maintenance features, food contact suitability, wide compatibility with mainstream twin screw extruder models, advanced temperature control structures, and outstanding wear resistance. These attributes make them an ideal solution for manufacturers seeking high-performance plastic extruder screw barrels capable of handling diverse materials and demanding production conditions. Investing in these barrels ensures reliable operation, consistent product quality, and long-lasting equipment performance, ultimately supporting your business growth and success in the extrusion industry.

Features:

Product Name: Extruder Screws And Barrels

Corrosion Resistance: Resistant to moisture, salt content, and common food additives

Cleaning & Maintenance: Dense inner surface for easy cleaning and reduced material residue risk

Inner Bore Surface Treatment: Enhanced inner bore surface treatment for improved durability

Application Industry: Suitable for food processing, food extrusion, feed & premix industries

Wear Resistance Performance: Designed for continuous operation with starch-based, protein-rich, and high-filling formulations

Ideal as Extrusion Machine parts, including Extruder Barrels

Reliable Extrusion Machine parts ensuring long-lasting performance

Technical Parameters:

Applications:

The Zhitian Screws Extruder Barrels are expertly designed to meet the demanding needs of various industrial applications, especially in the food processing, food extrusion, and feed & premix industries. Manufactured in China with ISO:9001 certification, these extruder barrels and screws offer superior quality and reliability. With the option to customize model numbers, Zhitian provides tailored solutions that align perfectly with your production requirements.

These extruder barrels feature a precision-machined inner bore with a surface roughness of Ra ≤ 0.8 μm, ensuring optimal performance and efficiency during extrusion processes. The inner bore surface treatment, including nitrided steel 38CrMoAlA or stainless steel 316L options, guarantees durability and resistance to wear and corrosion, which is critical in food processing environments. The dense inner surface design also facilitates easy cleaning and maintenance, minimizing material residue risks and helping maintain hygiene standards.

Zhitian’s screws extruder barrels are ideal for applications that demand high precision and reliability, such as the extrusion of food products, feed premixes, and other materials requiring exact processing conditions. The robust construction supports extended operational life and consistent output quality, making them suitable for both small-scale and large-scale production facilities.

With a supply ability of 500 sets per month, Zhitian ensures timely delivery, with lead times ranging from 5 to 60 days depending on the order specifications. Each set is securely packaged in a wooden case to prevent damage during transit. Flexible payment terms, including T/T and L/C, are available to accommodate various purchasing preferences.

Whether you are upgrading existing equipment or setting up a new production line, Zhitian’s screws extruder barrels provide a dependable solution that enhances process efficiency and product quality. Their customizable features and premium materials make them the preferred choice for industries focused on food extrusion, feed preparation, and related applications.

Customization:

Zhitian offers customized Extruder Screws and Barrels designed to meet your specific production needs. Our Barrels Extruder products are manufactured in China and certified with ISO:9001, ensuring high quality and reliability. With a minimum order quantity of just 1 set, we provide flexible solutions tailored to your requirements.

Our Extrusion Screw Barrel options include premium materials such as Nitrided Steel 38CrMoAlA and Stainless Steel 316L, suitable for food processing, food extrusion, feed, and premix applications. The inner bore surface treatment enhances durability and performance, while the barrels meet food contact suitability standards, ensuring safety and hygiene.

The Barrels Extruder are compatible with mainstream twin screw extruder models, and we support full customization to fit your machine perfectly. The temperature control structure features standard cooling channels and segmented temperature control design, providing efficient and precise temperature management during operation.

Each Extrusion Screw Barrel is carefully packaged in a wooden case to ensure safe delivery. With a supply ability of 500 sets per month and delivery times ranging from 5 to 60 days, we can meet your demand promptly. Payment terms include T/T and L/C for your convenience.

Support and Services:

Our Extruder Screws and Barrels are engineered to deliver superior performance and durability in various extrusion applications. We provide comprehensive technical support to ensure optimal operation and maintenance of your equipment.

Our technical support team offers expert guidance on selecting the right screw and barrel configurations tailored to your specific material and processing requirements. We assist with troubleshooting operational issues, optimizing processing parameters, and extending the lifespan of your components.

We also provide detailed maintenance services, including inspection, repair, and refurbishment of screws and barrels to maintain peak performance and reduce downtime. Our services are backed by advanced inspection technologies and industry best practices.

Additionally, we offer customized solutions and upgrades to enhance the efficiency and productivity of your extrusion processes. Our commitment is to support your production goals with reliable, high-quality extruder components and exceptional service.

Packing and Shipping:

Our Extruder Screws and Barrels are carefully packaged to ensure they arrive at your facility in perfect condition. Each screw and barrel is individually wrapped with protective materials to prevent any damage during transit. They are then securely placed in custom wooden crates or heavy-duty steel containers, providing maximum protection against moisture, dust, and impact.

For shipping, we offer multiple options including air freight, sea freight, and road transport, tailored to your delivery timeline and budget. All shipments are handled by experienced logistics partners who specialize in heavy industrial equipment, ensuring timely and safe delivery. Additionally, we provide full tracking and insurance coverage for every order, giving you peace of mind from our factory to your doorstep.

FAQ:

Q1: What brand manufactures the Extruder Screws and Barrels?

A1: The Extruder Screws and Barrels are manufactured by the brand Zhitian.

Q2: Can the Extruder Screws and Barrels be customized?

A2: Yes, the model number is customizable to meet specific requirements.

Q3: Where are these Extruder Screws and Barrels produced?

A3: They are produced in China.

Q4: What certifications does the product have?

A4: The Extruder Screws and Barrels are certified with ISO 9001.

Q5: What is the minimum order quantity and delivery time?

A5: The minimum order quantity is 1 set, and the delivery time ranges from 5 to 60 days depending on the order size and customization.

Q6: How are the Extruder Screws and Barrels packaged for shipment?

A6: They are securely packaged in a wooden case to ensure safe delivery.

Q7: What are the payment terms available for purchasing these products?

A7: Payment can be made via T/T (Telegraphic Transfer) or L/C (Letter of Credit).

Q8: What is the supply capacity of Zhitian for these products?

A8: Zhitian can supply up to 500 sets of Extruder Screws and Barrels per month.