95mm Twin Screw Extruder Complete Components Case | Food Industry Application

A customer from the Americas required a complete set of 95mm twin screw extruder components for a food processing application, including:

• Twin screw barrel
• Gearbox
• Shaft (core shaft)
• Screw elements

For food-related extrusion equipment, the customer placed strict requirements on material reliability, dimensional accuracy, process stability, and long-term operational safety.
Rather than sourcing components separately, the customer preferred a single manufacturer capable of delivering a fully matched extrusion core system.

Before placing the order, the customer conducted a factory visit to ZHITIAN, focusing on:

• Integrated manufacturing capability for barrels, gearboxes, shafts, and screw elements
• Process consistency between different components in one extrusion system
• Heat treatment and material control suitable for food industry applications
• Machining accuracy and assembly logic across multiple core parts
• Quality inspection procedures and traceability

The visit allowed the customer to verify that ZHITIAN could control not only individual part quality, but also system-level compatibility.

After technical evaluation and on-site audit, the customer confirmed the order for a complete 95mm twin screw extrusion component package, based on:

• Proven experience in medium and large twin screw extruder platforms
• Ability to manufacture matched components from the same technical standard
• Practical engineering design focused on stability rather than over-specification
• Clear quality control procedures covering the entire production cycle
• Reliable delivery planning for multi-component projects

This approach reduced compatibility risks and simplified installation and commissioning for the end user.

For this project, ZHITIAN managed production from a system perspective, not as isolated parts:

• Unified technical drawings and reference datums across all components
• Controlled machining tolerances to ensure accurate alignment
• Process-level inspections at critical stages for each component
• Final checks focused on dimensional consistency and assembly logic, not just single-part acceptance

This ensured that the barrel, gearbox, shafts, and screw elements worked together as a stable and reliable extrusion core system.

The complete 95mm twin screw extruder component set was manufactured, inspected, and delivered on time and in full, meeting the agreed technical requirements.

The successful delivery confirmed ZHITIAN’s capability to support food industry extrusion lines with complete, system-matched core components, helping customers reduce risk during installation and long-term operation.

ZHITIAN specializes in twin screw extruder barrels, gearboxes, shafts, and screw elements, providing integrated solutions for plastics, chemicals, food processing, and advanced material industries.

By focusing on process control, component compatibility, and long-term reliability, ZHITIAN supports global customers with practical and cost-effective extrusion core solutions.